2005 36 Volt EZ GO TXT PDS Motor Swap

[fromhold106]

I have a semi used AMD DG1-4003 48 Volt PDS Motor from a 2005 Yamaha G-22

I want to know if I can put this motor onto my 2005 36 Volt EZ GO TXT PDS?

I know the yamaha and the Ez Go have the same Dana Differential (19 Spline)

Aside from bringing the EZ GO up to 48 Volts does anyone know how I should hook up the PDS wiring since the Yamaha Plug end on this motor is different from the wiring on the EZ GO.

[Iflyasa]

Originally Posted by fromhold106

I have a semi used AMD DG1-4003 48 Volt PDS Motor from a 2005 Yamaha G-22

I want to know if I can put this motor onto my 2005 36 Volt EZ GO TXT PDS?

I know the yamaha and the Ez Go have the same Dana Differential (19 Spline)

Aside from bringing the EZ GO up to 48 Volts does anyone know how I should hook up the PDS wiring since the Yamaha Plug end on this motor is different from the wiring on the EZ GO.

Is the plug for speed monitoring? I thought you only needed A1, A2, F1 and
F2 on the motor for a PDS. I installed a D&D on my PDS. I ignored the speed wires out the end, and just wired the A1, A2, F1, and F2 up.

Don't forget a 48V relay, and a 48volt charger. I converted from 36-48. I fond a nice charger on ebay that keeps the same style plug. The DPI 48V charger.

[cgtech]

If you are running the DCX controller, dont even worry about the 3 small tach sensor wires, DCX doesnt use it anyway. You arent gonna gain much tho, it is about a 24 mph motor on unrestricted 48v.

[scottyb]

Originally Posted by cgtech

If you are running the DCX controller, dont even worry about the 3 small tach sensor wires, DCX doesnt use it anyway. You arent gonna gain much tho, it is about a 24 mph motor on unrestricted 48v.

Same speed as the 36v on DCX control... But the 36v motor can be overvolted for more speed and torque.

[fromhold106]

Its the stock 300 amp controller

[fromhold106]

I would assume i need to upgrade to at least a 400 amp controller, heavy duty solenoid and 2 or 4 gauge wires?

[cgtech]

Originally Posted by scottyb

Same speed as the 36v on DCX control... But the 36v motor can be overvolted for more speed and torque.

But, as we have learned, the stock 36v PDS motor is not a good long-time friend with 48v.