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Electric EZGO Electric EZ GO Marathon, Medalist, TXT and RXV.



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Old 03-09-2010, 11:12 PM   #11
JG!
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Default Re: Cutting in light kit

I use the fiberglass reinforced cut-off wheels with it on low-med speed
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Old 03-10-2010, 01:26 AM   #12
Russ/TN
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Default Re: Cutting in light kit

I just used a good set of tin snips...slower but good control and cuts the plastic easily.
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Old 03-10-2010, 05:08 AM   #13
Rockboyz
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Default Re: Cutting in light kit

I just did mine...Drilled a couple holes in the corners and with a pair of shop gloves, I just used a hacksaw blade. Worked great!
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Old 03-10-2010, 01:29 PM   #14
Free Spirit
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Default Re: Cutting in light kit

I used a rotozip on mine. good control and able to turn without twisting the blade/wheel problems in the corners. My $0.02 anyway.
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Old 03-10-2010, 01:46 PM   #15
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Default Re: Cutting in light kit

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Old 03-10-2010, 01:51 PM   #16
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Default Re: Cutting in light kit

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Originally Posted by rib33024 View Post
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Old 03-10-2010, 01:51 PM   #17
LostHusker
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Default Re: Cutting in light kit

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Originally Posted by chasenfish16 View Post
When using a dremmel, what tip and speed do you use? doesn't it have a tendancy to melt the plastic?
I tend to have it on a higher speed, when it is set a a slower speed the bit tends to wander, when it is faster it cuts smoother, I use the dry wall bit, works great.
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Old 03-10-2010, 04:54 PM   #18
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Default Re: Cutting in light kit

I installed 3 light kits in 2 days on 05-06 ezgo pds carts. By the last one I just used a razor knife. Marked the area, scored it with the knife and then followed the line around pushing harder. It was much easier with the razor knife than anything else. I had many other devices to choose from.
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