Yamaha clutch tools for G1

Molon Labe · 06-14-2016, 10:17 AM

Thanks to this forum I was able to machine these clutch pullers for my 1982 G1. I now have the dimensions, 3d model in Autodesk Inventor, and .NC file for CNC Haas lathe from the info I gathered here. I'm willing to pay it forward and share the design info, 3D models I've created, and my CNC code if anyone needs them. Took me forever to find the dimensions but I got them thanks to everyone on here. Just want to make it a little easier on the next person looking for this info if I can. Besides, less money spent on tools means more money towards the cart.

More tools will be added in the future!

spriddle · 06-15-2016, 09:28 AM

Thanks for offering to share your design info with the members here. Their are few machinists here I'm sure would appreciate that. If this is complimentary design information you would like to continue offering members, we can 'stick' this thread up top.

Molon Labe · 06-15-2016, 02:33 PM

Quote:

Originally Posted by spriddle

Thanks for offering to share your design info with the members here. Their are few machinists here I'm sure would appreciate that. If this is complimentary design information you would like to continue offering members, we can 'stick' this thread up top.

Thanks spriddle. I would love to share the design info with other users (at no charge of course!). It's my way of "paying it forward" if you will. This site and its members have been super helpful and have saved me a lot of time and money on my G1 build. I would like to be as helpful as I can and share what I've learned with the other users that may be looking for the same info I was.

Molon Labe · 06-15-2016, 04:59 PM

Here's an other tool I decided to make myself. I know you can get a puller cheap at the parts store but this thread is for those who wish to make their own tools. This fan puller worked great for me. It's nice and small....perfect for working on the motor when its in the cart. The other thing I liked about it was having the hole pattern in the puller match the flywheel. This keeps the puller bolt directly in the center of the shaft eliminating any chance of slipping off and potentially messing up the threads or trying to pull it off at a slight angle.

Molon Labe · 06-16-2016, 02:41 PM

Here is the drawing with dimensions for primary clutch puller. I believe this works for the G1-G22 models (mine is a G1), but I'm not 100% sure so if anyone knows what clutch setups this will work on please let me know.

Molon Labe · 06-27-2016, 08:07 AM

Dimensions for the fan puller if anyone needs them.

Molon Labe · 06-27-2016, 08:23 AM

Secondary fixed sheave puller drawing. Through hole size is .250" clearance hole for 6mm puller bolts (sorry for not including dimension on the drawing).

Molon Labe · 07-29-2016, 11:41 AM

Had to resize the image for the Flywheel puller so you can actually see the dimensions. Sorry

06-15-2016, 09:28 AM	#2
spriddle Admin Join Date: Dec 2006 Location: TN Posts: 101,858	Re: Yamaha clutch tools for G1 Thanks for offering to share your design info with the members here. Their are few machinists here I'm sure would appreciate that. If this is complimentary design information you would like to continue offering members, we can 'stick' this thread up top.

Similar Threads
Thread	Forum
Yamaha G1 Homemade or Improvised tools	Gas Yamaha
Yamaha clutch tools for G1	Design Center
Clutch pulling tools	Garage and Workshop
options for clutch ***'y tools	Gas Harley Davidson
Homemade clutch tools	Design Center

Today
BGW	Sponsored Links __________________ This advertising will not be shown in this way to registered members. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum