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Old 04-22-2020, 01:31 PM   #1
TheNEWguy92cc
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Default Starter generator

Starter generator white power wire got hot and melted no cross connections all grounds are good. Any ideas. Could it be something else wrong or is it shot
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Old 04-22-2020, 07:29 PM   #2
Fairtax4me
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Default Re: Starter generator

Remove all the wires from the starer generator except for the green one.
Use a multimeter set to check continuity. Check each post for continuity to the case. If there is continuity to the case the starter is bad and will probably need to be replaced.

If you're interested to find out exactly what went wrong you can disassemble it pretty easily and check the field coils and the armature. You can also check the brushes very easily by removing the rubber black caps on the end.

Be sure to avoid the cheapo replacements if you do have to buy a new one buy a quality OEM Club Car starter. The chinese knock-offs are junk and sometimes are dead right out of the box.
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Old 04-23-2020, 08:25 AM   #3
TheNEWguy92cc
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Default Re: Starter generator

Hows the one from walmart?
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Old 04-23-2020, 09:24 AM   #4
TheNEWguy92cc
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Default Re: Starter generator

I took off the starter and hooked it up to a battery and it works just fine but when hooked up to the golfcart it wont turn
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Old 04-23-2020, 09:28 AM   #5
Fairtax4me
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Default Re: Starter generator

Didn't know walmart sold them, but I wouldn't bank on it. Check out some of our site sponsors http://www.buggiesgonewild.com/site-sponsors.php
Revolution Golf Cars
Cart Parts Plus
Jasons Golf Cars
DIYGolfCart
All have great products and great customer service.

Revolution sells Club Car original parts, but may have an aftermarket version as well. I get a lot of stuff from David and he's always helpful and always makes sure I get the right parts.
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Old 04-23-2020, 10:38 AM   #6
TheNEWguy92cc
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Default Re: Starter generator

So im not sure its the starter thats wrong took it off the cart hooked up to battery it spins and stops just fine put it back on the cart hooked it all back up its spins slow but white power wire is smoking???
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Old 04-23-2020, 11:02 AM   #7
Fairtax4me
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Default Re: Starter generator

Did you do the continuity test? If the starter is shorted inside it can still spin, but it will draw about triple the current and will burn up the wiring no matter what you do.

If the wire was damaged before it's gonna keep smoking. That wire will need to be replaced, and probably will need to replace the solenoid as well.
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Old 04-23-2020, 11:31 AM   #8
TheNEWguy92cc
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Default Re: Starter generator

Only doing it while mounted to the bracket if its out of the bracket it wont do it?
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