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Old 06-03-2022, 08:50 AM   #1
idealtrucks
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Default G16 Rebuild and Service Manual

I've got a G16 that runs good but is smoking very badly. Compression is good (175psi) so I'm thinking it's a broke oil ring. Seems too bad for valve stem seals. Also seems to be a lot of non-smoke blow-by out the valve cover.
Am I on the right track?
Also, are there any PDF service manuals out there?
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Old 06-03-2022, 09:02 AM   #2
1arunem
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Default Re: G16 Rebuild and Service Manual

I tried to PM you a service manual but I don't believe you have enough posts to receive PM's yet.
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Old 06-03-2022, 09:15 AM   #3
idealtrucks
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Default Re: G16 Rebuild and Service Manual

How many posts do I need?
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Old 06-05-2022, 07:33 AM   #4
slonomo
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Default Re: G16 Rebuild and Service Manual

Rebuild time. Don't assume the valve seals are good, replace them. Do a full rebuild. Also check your valve guides and valve seats. Blowby indicates leaky compression rings. High hour engines are notorious for this kind of smoking.
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Old 06-06-2022, 06:56 AM   #5
idealtrucks
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Default Re: G16 Rebuild and Service Manual

Looks like there's only a stem seal on intake Is that right?
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Old 06-06-2022, 07:45 AM   #6
raydhd
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Default Re: G16 Rebuild and Service Manual

Yes The Exhaust valve gets too hot for one But do check both for any rocking in the guide itself.
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Old 06-06-2022, 10:24 AM   #7
idealtrucks
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Default Re: G16 Rebuild and Service Manual

Thank you
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