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Old 12-12-2016, 07:07 PM   #1
Lakebit
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Default 2002 CC no solenoid closure

S/N AA0241-212647 2002 CC no solenoid click no movement.
48 volts to solenoid control + terminal, jumped - side of control terminal to battery - and solenoid closes. Yellow wire appears to go to 3 pin plug going to obc.
Owner told me obc is bad and he has to reset after charging batteries. I connected charger and could not get charger to start.

What could interrupt neg. side of control?
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Old 12-13-2016, 01:55 PM   #2
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Default Re: 2002 CC no solenoid closure

Ok I left the neg cable off battery pack, reason charger didn't work!
Buddies cart who is a disabled veteran and just had foot surgery needs cart working to get around neighborhood, any help will be appreciated by me and I'm sure by him also.
No access to printer so I'm working with a cellphone.
Thanks for any help!
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Old 12-14-2016, 08:17 AM   #3
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Default Re: 2002 CC no solenoid closure

Please does anyone know how the neg side of solenoid is completed? MCOR, micro switch, controller, obc? How do I troubleshoot?
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Old 12-14-2016, 08:53 AM   #4
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Default Re: 2002 CC no solenoid closure

The OBC controls the negative side of the solenoid activation circuit. Check the small (3/8ths amp) in line fuse below the charge receptacle, it is in a yellow holder.... if the fuse is good likely the OBC is failed. Remove the OBC negative side wire on the solenoid and run a jump wire direct to control B- or battery pack main - ( same point really, just opposite ends of the same cable) and let us know if the cart runs for your friend.
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Old 12-14-2016, 04:09 PM   #5
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Default Re: 2002 CC no solenoid closure

Thanks you for your help Scottyb!!!

Checked fuse and it is good, made jumper and connected solenoid to B-, solenoid working now but no go for cart. Have voltage to main on solenoid. A1 has 51.4 volts.
Any suggestion?
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Old 12-14-2016, 06:24 PM   #6
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Default Re: 2002 CC no solenoid closure

May be you had no power to the controller"s control panel. Which drive system is this?
Attached Images
File Type: jpg CC Regen I or II.JPG (115.5 KB, 0 views)
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Old 12-14-2016, 06:52 PM   #7
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Default Re: 2002 CC no solenoid closure

It's the first with knob that rotates and three micro switches.
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Old 12-14-2016, 06:57 PM   #8
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Default Re: 2002 CC no solenoid closure

My first thought when I looked at a series controller diag was to check that you have battery voltage at J1 on the controller with the keysw on.
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Old 12-14-2016, 08:55 PM   #9
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Default Re: 2002 CC no solenoid closure

Quote:
Originally Posted by jjance View Post
My first thought when I looked at a series controller diag was to check that you have battery voltage at J1 on the controller with the keysw on.
You also need to put the FNR in forward and press the pedal to get power on Controller terminal #1.
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Old 12-14-2016, 09:50 PM   #10
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Default Re: 2002 CC no solenoid closure

If solenoid pulls in and yellow wire from + terminal on solenoid to J1 isn't broke, will not power be at J1?
It will be tomorrow before I can go check.
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