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Electric Club Car Electric DS, and Precedent golf cars |
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05-11-2014, 07:06 PM | #1 |
Not Yet Wild
Join Date: Apr 2013
Posts: 12
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New forward/reverse switch sparking and burning
Hello, I'm rebuilding a 1995 Club Car DS 36-volt. I've hooked all he electrical back up and the new forward/reverse switch is sparking badly when I put it in the Forward position. I even saw flames briefly. Reverse seems to be fine - hear the buzzer and the cart moves just fine. Also noticed that it happens even with the key in the OFF position.
The cart as a new Solenoid and Front/rear controller. The charging port and controller are original. I suppose I could have hooked something up incorrectly, but I've been over the wiring diagram several times. Any idea what could cause this? Bad key switch maybe? Needless to say, I've unhooked the batteries for the time being. Thanks. |
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05-11-2014, 07:56 PM | #2 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,419
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Re: New forward/reverse switch sparking and burning
Read through this thread > http://www.buggiesgonewild.com/elect...-movement.html
There are some diagrams you can check your wiring against. |
05-12-2014, 11:30 AM | #3 |
Not Yet Wild
Join Date: Apr 2013
Posts: 12
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Re: New forward/reverse switch sparking and burning
I have the diagram from the Service Manual. I've checked several times. I'm just wondering if there is anything besides the wiring that would cause that.
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05-12-2014, 11:52 AM | #4 |
Guest
Posts: n/a
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Re: New forward/reverse switch sparking and burning
if it is sparking and on fire it would be crossed wires
here is your f/r switch with factory colors Last edited by crash test dummy; 05-12-2014 at 03:27 PM.. Reason: re-labled diaram |
05-12-2014, 01:44 PM | #5 | |
Gone Wild
Join Date: Sep 2010
Posts: 879
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Re: New forward/reverse switch sparking and burning
Quote:
EDIT:....wouldn't that be 88 -99 ? or how ever long they used it.....my 88 is just like that anyway... |
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05-12-2014, 02:04 PM | #6 | |
Guest
Posts: n/a
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Re: New forward/reverse switch sparking and burning
Quote:
it really should be 86 ~ 03 36v v- glide ??? |
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05-12-2014, 02:59 PM | #7 |
Gone Wild
Join Date: Sep 2010
Posts: 879
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Re: New forward/reverse switch sparking and burning
I was under the impression that the vglide started in 88 and a half model year.....
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05-12-2014, 03:17 PM | #8 |
Guest
Posts: n/a
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Re: New forward/reverse switch sparking and burning
that sounds right
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05-12-2014, 03:59 PM | #9 |
Happy Carting
Join Date: Dec 2007
Location: Southern California
Posts: 73,419
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Re: New forward/reverse switch sparking and burning
Most all GC model year changes are made mid-year... Don't ask me why
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05-12-2014, 04:16 PM | #10 |
Guest
Posts: n/a
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Re: New forward/reverse switch sparking and burning
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